Palm Oil Processing Mill Palm Oil Production Process Palm Kernel Oil Processing

Palm Oil Processing Mill Palm Oil Production Process Palm Kernel Oil Processing is a kind of oil press equipment with the automatic temperature control function, which is widely used in different edible oil processing plants. Automatic temperature controlled oil press machine uses an electric heating coil device to heat the press, and make the oil press machine pre-heated quickly and start the production quickly. It can be used for various raw materials, such as soybeans, peanuts, cotton seeds, rape seeds, sesame seeds, sunflower seeds, canola seeds, coconut seeds, tea seeds, palm seeds and jatropha seeds.

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Raw palm oil (CPO) and palm meal (PE) can be obtained from palm pulp through the process of boiling and crushing.At the same time, during the crushing process, palm fruit (palm kernel) is separated, then crushed and removed from the shell, and the remaining kernel is extracted to produce crude palm kernel oil (CPKO) and palm kernel meal (PKE) oil palm fruit contains two different oils, palm oil from pulp;Palm kernel oil is obtained from palm seed (kernel), of which the former is more important. All these products have been effectively applied in food, chemical industry, agriculture and other fields. It can be said that palm is a good economic plant

Threshing the main effect is to make the palm fruit from the fruit of out of the palm fruit of sterilization after beam will be transported into the drum thresher, as the rotation of the drum palm fruit from stem from the stem is the component does not contain any oil, so the wastage of the threshing process mainly comes from threshing still attached on the stem of the palm fruit after sterilization time is too short or too long will affect the loss of threshing, time is too short palm fruit removal;Over time, the stems absorb the resulting palm oil and are typically incinerated, leaving behind ash that can be used to make potash, biofuel or fertilizer for plantations

Boil and Press

After threshing is brought into the digester of palm fruit, to use direct or indirect steam heating cooker is installed in the belt mixing wing center axis, palm fruit then churn, high temperature, makes the flesh soft and then stripped from the stone of the fruit mixture into crushing equipment in order to help the flow of oil, will also join a mixture of hot oil and hot water collected from clarifying tank waiting for clarification, palm kernel, fiber and other impurities from the eduction in filter cake into the preparation technology of palm kernel oil

The crushing process requires the maximum extraction of palm oil from the pulp without crushing the kernels, which can contaminate the palm oil and affect the quality. The crushing rate of nuts can be effectively reduced by using secondary or multiple pressing technology.

Purification & Plarification

The mixture in the clarifier is crude palm oil, water and a few solid particles. The traditional method of clarification is gravity separation. The mixture is heated to 85~90℃ and settled for 1~3 hours. The oil on the surface is then transferred to a centrifuge to further remove impurities from the oil, which is then dried in a vacuum. The residue from the bottom of the clarifying tank also goes into the centrifuge to recover the crude palm oil, which is eventually dried in vacuum and cooled to about 45 ° c for storage.

Degumming:

The sol-soluble impurities in crude oil include phospholipids, proteins, carbohydrates and so on, mainly are phospholipids. The usual degumming methods are hydration degumming and acid refining degumming. The purpose of these two methods is to remove phospholipids of different properties and remove as many colloidal impurities as possible from crude oil.

Deacidification:

Crude oil contains a large number of FFA(free fatty acids), which will affect the stability and flavor of oil. FFA can be removed by adding alkali to neutralize, which is called deacidification, also known as alkali refining.

Decolorization:

The color of crude oil is often deeper, which contains a small amount of harmful pigments after eating. Decolorization is to remove this part of the pigment, so that edible oil bright color, let people see more appetite.

Deodorizing:

After degumming, deacidification and decolorization of crude oil, there are still special odors, a small amount of free fatty acids and aldehydes and ketones, which are the decomposition products of oxidation of some oils. Deodorization can remove these odors and make the taste of cooking oil more fragrant.

Dewaxing:

Oils and fats produced by some oils are dissolved in oil with a small amount of wax. When the oil temperature decreases, it will crystallize and precipitate, making the product turbid and affecting the appearance. At the same time, waxy edible is harmful to human body. It is necessary to remove wax from crude oil.

Palm mill Waste Water

The plant will produce about 0.65 tons of waste water for every 1 ton of palm fruit bunches. These wastewater will affect the environment due to its high acid value, high BOD value and high COD value. Generally, anaerobic or aerobic reactions in treatment pools can bring BOD to less than 100mg/L. In areas with stricter environmental requirements, more advanced processes will be used to treat the sewage.

Company Information

Henan Hongde Grain And Oil Machinery Co., Ltd. company is a famous manufacturer of oil extraction, oil refinery, oil fractionation and biodiesel plant in China. Registered capital is about 7(seven) Million USD.

Our headquarter is located in Zhenzhou City, 50 minutes’ drive from Zhengzhou Xinzheng International Airport and 40 minutes’ drive from high-speed railway station. The transportation is convenient and we have special car to pick you up. Warmly welcome your visit !!!

We have above 50 senior engineers majored in technical process, mechanical, electrical, PLC control etc. Long term employment of senior professors from Henan university of technology, experts from related scientific research institutions and international oil specialists.

We have strong R & D engineering design capabilities and own perfect scientific research, design, office hardware facilities and international advanced computer design software. We also built joint lab with Henan University of Technology.

We devoted ourselves to development of new product & new technology and have above 40 patents and proprietary technology.

Our aim is to be the first customer, service first.

1.Pre-sale Service

1) Planing good business strategy. We can provide customers with cost budgeting, market analysis, profit assessment, etc. According to large sum of data and business strategy, we can provide you with the most scientific business strategy analysis and specific business plan for you to choose.

2) Factory Visting, we can provide you the running plant, and we can also provide you professional technical explanation and knowledge training. If you want to have a knowledge about material and oil product, we can share you what you want to know.

2.Sale service

1) The most powerful technical support. We have three professional technical teams, they can supply you the most professional design and scheme and drawings.

2) The shipment, We can provide you most ideal port and arrange the reasonable shipment schedule, which can decrease the delivery cost.

3) Strong sustainable production capacity. We have the ability to manufacture the whole plant on time, such as welding robot, CNC,automatic cutting machine, pressure vessel making machine etc. which can make fabrication time more reasonable and shorter.

3.After sales service

Technical guidance and technical assistance, if you have any problem about the equipment, our engineer can direct you by email or phone to deal with it. Also, our engineer can fly to your factory to help you.

Installation and assembly, We have the most experienced engineers, they can adjust and debug oil plant for you, It guarantees the successful operation of the oil plant.

Training, if it is necessary, We will provide regular professional training and professional inspection. It can ensure the operation of the equipment safely.

Equipment repairment and maintenance. The oil plant can work the whole year,during this period, it needs maintenance with regular time. We will supply mannual book and maintenance book in advance,and if you need our direction, we will supply that in time.

Q: What kind of materials can be process?
A: All kinds of oil seeds. Such as, soybean, rice bran, corn germ, cottonseeds, peanut, sunflower, rapeseed, palm fruit etc..

Q: What’s the production capacity can you process?
A: We can provide the tre-treatment, pressing, solvent extraction, refining and fractionation plant. Capacity 1-5000 tons per day. We can manufacture as customized order.

Q: How long is your guarantee ?
A: 12 months guarantee. We shall supply free exchange for spare parts. After this period, we shall charge at low cost to keep after service. We can provide 7×24 online technical support. If necessary, we will send engineers to the site. You will be welcome to contact us with any problem might occurred.

Q: How is the quality of your products ?
A : Our products are manufactured strictly according to national and international standard, and we take a test on every equipment before delivery.

Q: Can you install the machine in local place?
A: Yes, we will dispatch our engineers to your local place to help installing and provide technical guidance.

Q: What’s the payment terms?
A: T/T, L/C, Trade Assurance,Western Union, Paypal, Cash etc.

Our press/expeller can get cold pressed oil or hot pressed oil from peanut, sunflower seeds, corn germ, cotton seeds, soybean, rapeseeds and other oil crops;

Our solvent extraction line can extract oil from various cakes by solvent(leaching),like soy cakes, peanut cakes, sunflower cakes and others;

Palm Oil Processing Mill Palm Oil Production Process Palm Kernel Oil Processing