1t/h To 60t/h Industrialized Palm Oil Machine Plant From Palm Bunches To Red Palm Oil And Refined Vegetable Oil Process

1t/h To 60t/h Industrialized Palm Oil Machine Plant From Palm Bunches To Red Palm Oil And Refined Vegetable Oil Process is a general term for the removal of solid impurities, free fatty acids, phospholipid, colloid, wax, pigment and odors in vegetable oils. The presence of impurities contained in crude oils not only affects the use value, the safety storage of crude oil, but also cause difficulties for the deep processing crude oils. Edible oil refining is not only removes all the impurities out from the crude oils, but also refines harmful impurities, such as, gossypol, protein, lecithin, mucus, water and more. In this way, the edible oils can have better storage, industrial applications and cooking purpose. However, some beneficial substances, such as tocopherol, sterol and more, will be maintained. 

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palm oil equipment

Technical and Performance Indexes in Palm Oil Pressing Workshop

(1)Crude palm oil standard:

(2)Kernel Standard :

Palm Fruit Pressing Process Description

The palm oil is contained in palm pulp, the pulp is high moisture content and rich lipase. Usually we adopt the method of press to produce it, and this technology is very mature. Before press , Fresh fruit bunch will be taken sterilizer and thresher pretreatment : After weighting the FFB , it is loaded the FFB conveyor by loading ramp, then the FFB will convey to the vertical sterilizer. FFB will be sterilized treatment in sterilizer, the FFB will be heated and sterilized treatment for several time to avoid the lipase be hydrolyzed , after sterilizer ,the FFB is distributed bunch conveyor by the mechanical bunch feeder and enter the thresher machine which separate the palm fruit and bunch , for the empty bunch ,it is conveyed empty bunch loading platform and transport it to outside the factory area at fixed period , the empty bunch could be used as fertilizer and repeat use ; The palm fruit which has passed sterilizer and thresher processing should be sent to digester and then go to special screw press to get the crude palm oil (CPO) form the pulp . But the pressed palm oil contain a lot of water and impurity which need to be clarified by sand trap tank and treated by the vibrating screen ,afterward the CPO will be sent to clarification station treatment section . For the wet fibre cake which be produced by screw press, after separating nut, it will be sent to boiler house to burn.

The wet fiber cake contain wet fiber and wet nut, the fiber contain about 6-7% oil and fat and a few of water .Before we produce the nut, we should separate the nut and fiber . Firstly, the wet fiber and wet nut enter the cake breaker conveyor to be cracked, and mostly of the fiber should be separated by pneumatic fiber depericarper System. The nut, little fiber and big impurity will be further separated by the polishing drum. The separated nut should be sent to nut hopper through the pneumatic nut transport system, and then adopt the ripple mill to crack the nut, after cracking , most of the shell and kernel will be separated by cracked mixture separating system, and the rest of mixture of kernel & shell enter to the special clay bath separating system to separate them, after this processing , we could get pure kernel(The shell content in kernel <6%),which should be conveyed to the kernel silo to dry. After dried moisture as 7%, the kernel will be conveyed to kernel storage bin for storage; Usually the dry kernel’s capacity ratio is 4% . So it should be collected until enough quantity, and then be sent to the palm kernel oil mill; For the separated shell, it should be conveyed to shell temporary bin as the spare boiler fuel.

After screen and sand trap tank, the palm oil should be sent to crude oil tank and heat , then be pumped continuous clarification tank to separate the purified oil which be sent to pure oil tank and the sludge oil which be sent to sludge tank , whereafter the sludge oil should be pumped to the centrifuge to separate, the separated oil enter the continuous clarification tank again; The pure oil in the pure oil tank should be sent to the oil purifier , and then enter the vacuum dryer , at last the dried oil should be pumped collection tank.

Company introduction

Henan HongDe Cereals and Oils Machinery Co., Ltd., formerly Henan Huaxian Grain Machine Factory.We are a large scale oil machinery manufacturer integrating research, development, design, manufacture and installation.We 210 senior engineering technicians among 580 staff members, with output value of USD20,000,000,covering an area of 10 hectares, 8 production workshops (21600m2), 2 machining workshops,12 installation teams.We have 120 sets of automatic processing equipment,such as plasma cutting machine, welding machine,lathes,milling machine, planing machine, shearing machine, rolling machine,etc.

We are outstanding membership corporate of Chinese Cereals and Oils Association and provincial enterprise abiding by contracts and keeping promises.We are also awarded “High growth private enterprise” and “Provincial enterprise technology center”by Henan Provincial Party Committee and The People’s Government of Henan Province. We have obtained “Design License of Pressure Vessel”, “Manufacture License of Pressure Vessel”,”Design License of Pressure Pipeline”,”Installation License of Pressure Pipeline” and “Manufacture License of Organic Heat Carrier Furnace”, issued by General Administration of Quality Supervision, Inspection and Quarantine.We have self-supported import and export right and has passed ISO9001:2008 Quality Management System Certification. Registered trademarks”HongDe” and “Hangpeng” won Henan provincial famous brand,and was awarded “Provincial outstanding quality products”by Henan Bureau of Quality and Technical Supervision.

We have successfully obtained 27 national patents (including 8 invention patents), 6 international awards, 4 national awards and 2 provincial awards. Patented cottonseed dephenolization protein equipment won the third Award of National Science and Technology Progress in 2007, and won Silver Medal on the sixth International Inventions Exhibition. Patented rice bran expanding and extraction equipment won Henan Provincial Scientific Achievement Award of and Anyang outstanding new product award in 2008, and won the second Award of National Science and Technology Progress as well as Gold Award at the 18th National Inventions Exhibition. Patented small scale high-class cooking oil refining machine unit won golden award on the 8th patent technology exhibition.Our oil machines win TOP 10 brand because of excellent product quality and perfect after-sale service, and sell well in more than 30 provinces, cities and districts, and exported to Russia,Kazakhstan,Uzbekistan,Tajikistan, Bolivia, Peru, Indonesia, Bangladesh, Thailand, the Philippines, Myanmar, Egypt, Sudan, Nigeria, Rwanda,Tanzania, other countries and regions, and now we have developed into a major oil machinery manufacturing base in China.

1t/h To 60t/h Industrialized Palm Oil Machine Plant From Palm Bunches To Red Palm Oil And Refined Vegetable Oil Process