60 Tpd Turkey Soybeans Oil Refinery Plant
- Applicable Industries:
Food & Beverage Factory
- Showroom Location:
Oil processing line
- Automatic Grade:
- Production Capacity:
- Place of Origin:
- Brand Name:
Hongde Grain And Oil Machinery Co., Ltd.
According to machine capacity
- Key Selling Points:
- Marketing Type:
New Product 2020
- Machinery Test Report:
- Video outgoing-inspection:
- Warranty of core components:
- Core Components:
Motor, Pump, Gear, Bearing, Engine, Gearbox
- Oil type:
Flax Seed Oil, Soybean Oil, Rap seed oil, Tea Seed Oil, SESAME OIL, sunflower seed oil, Almond Oil, walnut oil, Peanut Oil, Palm Oil
- Max Capacity:
- Raw Material:
Peanut Oil Pressing
Coconut Oil Plant Mill
60 TPD Turkey Soybeans Oil Refinery Plant
Input capacity: 60 TPD crude oil
Main Process: Neutralization section, Decoloration section, Deodorization.
Basing on the traditional oil refining technology, Hongde Grain And Oil Machinery Co., Ltd. company has developed the latest combined packing layer plate deodorization soft tower and the physical and chemical mixed refining technology for crude oil of any quality. Moreover, a series of advanced technology and equipment are used, such as super wet deguming, bleaching earth automatic metering, negative pressure decoloring, high vacuum steam jet deodorization, deacidification, winterization dewaxing etc. With advanced technology, superior equipment, full-automatic control and excellent economic and technical parameters, our equipment can meet customers’ different refining requirements at home and abroad.
Continuous Bleaching Process Features:
lThe oil fully contacting with the decolorant can improve the decolorization efficiency and reduce the usage of decolorant;
lThe uniform material flow will balance the decoloring time and avoid the recovery of grease oxidation and acid value.
lThe special mixing structure of decoloring tower won’t cause the material dead area, which can avoid the adsorbent sedimentation and pipe blockage.
lThe continuous airtight efficient filtration equipment has realized the automation of cake discharge and reduced the labor intensity.
lThe advanced drying technology can reduce the oil content in filter cake.
Continuous Deodorization Process Features:
lHigh temperature vacuum deodorization
lReduce direct steam consumption
lReduce deodorization time
lReduce the hydrolysis loss of oil and prevent oxidation
Main Processes Introduction:
the crude oil is output by the oil feed pump from the oil tank, and next enters the crude oil heat exchanger to recover part of heat after metering and then is heated to the required temperature by the heater. After that, the oil is mixed with the metered phosphoric acid or citric acid from phosphate tank in the gas mixture (M401), and then enters the conditioning tank (R401) to make the non-hydratable phospholipids in oil change into the hydratable phospholipids. Add the alkali for neutralization, and the alkali quantity and alkali solution concentration depend on the quality of the crude oil. Through the heater, the neutralized oil is heated to the temperature (90℃) suitable for centrifugal separation to remove the phospholipids.
The main function of decoloring process is to remove oil pigment, residual soap grain and metal ions. Under negative pressure, the mechanical mixing method combined with steam mixing will improve the decoloring effect.
The degummed oil firstly enters into the heater to be heated to the appropriate temperature (110℃), and then goes to the bleaching earth mixing tank. The bleaching earth is delivered from the low bleaching box to the temporary tank by wind. The bleaching earth is added by automatic metering and is interlockingly controlled with the oil.
The oil mixed with the bleaching earth overflows into the decolorizer, which is stirred by non-powered steam. The decolored oil enters into the two alternate leaf filters to be filtered. Then the filtered oil enters the decolored oil storage tank through the security filter. The decolored oil storage tank is designed as the vacuum tank with the nozzle inside, so as to prevent the decolored oil contacting with the air and influencing its peroxide value and color reversion.
3) Deodorization section:
Steam heated decolorization oil to 110 ℃ and enter the deaerator tank, then exchange heat with deodorization oil, and then heat it in vacuum heat exchanger by high pressure steam before feed into deodorization system. The heated oil goes through a specially designed sieve tray tower,remove most of the fatty acids, then go to the deodorizer tower. Free fatty acid is removed to absolute low levels in this section, some odors in oil takes long time to remove,it will also be eventually removed or deactivated in the tray. The oil in the remaining tray is sprayed at all times with a certain ratio of stirring steam.
The mixture of fatty acid and steam from deodorization tower is centrally fed to the capture purification device.The mixture will be cooled by recyled acid oil when pass each padding.
The acid oil and other volatile components are condensed and accumulated in the acid oil recovery tank, the level of acid tank is maintained by controlling the amount of acid oil recovered by discharging cooling. The deodorization oil pumps into padding tower for further deacidification and deodorization, and exchange heat with desoap oil and crude oil, and then
BUYER’S AND SELLER’S RESPONSIBILITY
1. Seller’s supply and service:
l Whole set of equipment for production line;
l Motor and power control system;
l Installation materials;
l Installation and commissioning;
l Drawing of process description, equipment layout, foundation and hole, construction;
l Drawing of power control;
l Isolation and painting for equipment;
l Water recycling and cooling system outside the plant (i.e. supplementary device);
l Staff training and long-term technical service.
Remarks: The service and supply mentioned above is limited by the following: (Except special statement in the contract)
l Only Responsibility for starting to convey raw material or semi-finished product from 1 meter place to the plant;
l Only Responsibility for finishing to convey final product 1 meter outside the plant;
l Only Responsibility for finishing to convey by- product 1 meter outside the plant;
l Only Responsibility for starting to sent inlet water from 1 meter place to the plant;
l Only Responsibility for finishing to sent outlet water 1 meter outside the plant;
l Assist material start has been sent to 1 meter place outside the plant;
l Power has been connected to the control panel in the plant;
l Steam has been sent to the steam header in the plant;
Seller are not responsible for the following supply and services. (Expected for the special statements in the contact).
l Crude and refining oil tanks outside the supply area;
l Buildings, foundation, steel structure, platform, support facilities;
l Cleaning device inside the plant;
l Water seal pool for vacuum pump;
l Hanging device;
l General power control and high voltage transformation;
l Emergency power;
l Electricity switch and cable outside the control panel;
l Lighting and lighting cable;
l Lightning conductor (except the extraction plant).
2.Engineering range taken by the buyer:
l Responsible for the construction designing and construction;
l Responsible for the installation for the whole set of equipment;
l Responsible for the freight and insurance outside China;
l Responsible for all utility engineering, pipe works and tanks outside the plants;
l Pay for technical service (for installation guide, single machine test-run,examining);
l Additional fee will be required to the construction drawing by the seller.
Hongde Grain And Oil Machinery Co., Ltd. Group was founded in 1999, is a collection of scientific research, design, manufacturing, installation, commissioning, after-sales service in one of the high-tech enterprises.We has established long-term strategic cooperation with henan university of technology and zhengzhou COFCO scientific research and design institute to integrate production, learning and research. It has two manufacturing bases, two special research institutes and three production line installation enterprises, and we have A1 and A2 class pressure vessel design license,manufacturing license and installation qualification. Committed to the research and development of technology, equipment and application of grain and oil industry, to provide customers with oil pretreatment&press machine,solvent extraction plant, oil refinery plant, oil fractionation plant, oil dewaxing and degreasing plant, phospholipid engineering and biodiesel production plant etc. nearly 20 kinds of production lines. Insisting on high standard and refinement, zero defect production requirements, precision manufacturing, strictly controlled, we have received more than 60 independent patent property rights, and has passed ISO9001 quality management system certification, CE certification, OHSAS18001 certification. Professional oil technical support, on-site guidance of engineering construction and installation, insist on 365×24 hours after-sales service, has won the praise of domestic and foreign customers.
1. Which kind of materials can be processed?
All kinds of oil seeds. For example, rice bran, corn germ, cottonseeds, peanut, sunflower, soybean, rapeseed, etc.